Advanced Sensor Technologies and the Future of WorkPosted on by
Measuring worker exposure to hazardous substances is a key step to reducing risk and protecting workers. Sensors used in the workplace provide exposure data to inform prevention measures. Newer sensor technologies have the potential to greatly accelerate advances in occupational exposure science. A new commentary, Advanced Sensor Technologies and the Future of Work, in the American Journal of Industrial Medicine discusses some of the benefits and challenges of advanced sensor technologies. Key points from the commentary are summarized below.
Exposure measurement has come a long way. Beginning in the mid-1930s, occupational exposure science was based on a two-step strategy—collecting air samples from the work environment followed by laboratory analysis using standardized methods. The advent of the personal sampler in 1960 demonstrated that area sampling can underestimate worker exposures. Since then, personal sampling has become accepted practice in occupational hygiene. Today, personal sampling is still dependent on subsequent laboratory analysis for actionable results resulting in a delay in implementing mitigation strategies.
The need to detect hazardous exposures in time to rapidly mitigate harmful effects led to the development of “direct reading” devices that can detect the presence of a chemical or physical hazard. The hazard interacts with the sensor either by a periodic or continuous process, and the analytical results are delivered in “real time,” or at the end of a shift, or can alarm at preset hazard levels so that the individual can then mitigate the exposure. [3,4] Examples of direct reading devices include the pocket radiation dosimeter patented in 1935 and the noise dosimeter first patented in the 1950s as well as modern devices such as field-portable, real-time sensor devices like gas and vapor monitors; real-time aerosol monitors; X-ray fluorescence detectors for metals; and immunochemical assay kits for methamphetamines, microorganisms, and other kinds of immunologically active contaminants. [3, 5-7] Newer direct-reading sensor devices are incorporating recent advances in electrochemical, optical or mechanical transducers, nanomaterials, electronics miniaturization, portability, batteries with high-power density, wireless communication, energy-efficient microprocessing, and display technology. [8-9]
Advanced Sensor Technologies
Advanced sensor technologies are being investigated as new occupational and environmental exposure science tools. [10-11] This new generation of sensor technologies can be outward or inward looking. Sensors that detect harmful chemical, physical, or biologic agents in the work environment are examples of sensors that look outward from the worker, i.e., environmental sensors. Detecting a worker’s location, movement or proximity to a hazard, physical location sensors, or sensing a worker’s physiological state, are examples of sensors that look inward to the worker to assess the effects exposure to hazardous agents may cause, i.e., biosensors.
There are three broad categories of advanced sensor technologies—placeable, wearable, and implantable devices.
Placeable sensors can be placed in and around the workplace to collect information from the ambient work environment. These sensors have a long history in the workplace and have been used to detect worker occupancy, movement within the workplace, and a variety of atmospheric factors. New opportunities and applications for placeable sensors involve networks of multiple sensor nodes distributed around a workplace that can measure the same or several different hazards. As a new occupational exposure assessment strategy, wireless area sensor networks can overcome the low sample size limitations of personal sampling by monitoring multiple analytes in real time, be more cost-effective than personal sampling methods, and can characterize the distribution of hazards with a high degree of spatiotemporal resolution.  The challenge facing wireless placeable sensor networks continuously collecting information from many micro-sensor nodes is how to efficiently process the data coming from each node into timely, actionable information. The newest application of wireless area sensor networks is the wireless body sensor network using wearable instead of placeable sensors.
Wearable sensors can be worn on or over clothing such as vests; attached to safety helmets; incorporated into footwear; worn as smart eyeglasses or contact lenses; or placed in the external auditory canal. [15-16] Optimizing the location of attached wearables depends on the sensor’s monitoring purpose, need for interaction between the sensor controls and the worker, display reachability, weight, and worker acceptance.  Wearable sensor technologies are not without risk. Physical hazards presented by wearable technologies can include:
(1) dermal irritation if exposure to the chemicals contained in device occurs,
(2) chemical burns if a battery leaks a reactive material,
(3) thermal burns if a wearable battery suddenly discharges its stored energy, or
(4) auditory damage if an implanted audio device malfunctions or “plays” a signal from another source.
In addition to risks inherent to sensors, several barriers to adoption of sensor technologies have been identified among safety professionals—sensor durability, good manufacturing practices, the cost-benefit ratio for implementation, concerns about worker acceptance, and employer and worker conformance with a sensor’s intended use.
Future applications of wearable sensors include sensors that are woven into textiles that can be worn by a worker as clothing (electronic textile wearables) and sensors incorporated in thin “skin-like” films or tattoos that can be applied directly to the epidermis (electronic epidermal wearables). 
Wearable textile sensors represent a merging of material science and electronics to embed electronic circuitry within textiles to create a new class of textiles called smart textiles, intelligent textiles, or electronic or e-textiles. These sensors can sense changes in the ambient environment, like clothing integrated with gas sensors or those measuring human internal chemical parameters or sample human perspiration non-invasively and on a continuous basis.[18-19] While e-textiles are a promising type of wearable sensor technology, there are many technical challenges to their commercial or workplace application. These challenges include analytical requirements, power supply, data acquisition and processing, communication, and maintaining the functionality of epidermal materials during use in relevant environments. Despite these challenges, e-textiles may soon play a role in the future of work.
Electronic epidermal wearables are ultra‐thin, “skin‐like” membranes, with tattoo‐like conformability and stretchability that can non‐invasively collect physiological information from within the body through the epidermis. Epidermal wearable sensors are now being investigated to measure pH, various electrolytes, and other metabolites on or under the skin physically, chemically, or electrochemically as point‐of‐care applications. Electronic epidermal and transdermal wearables may have a role in detecting biomarkers of occupational exposure and disease in the future of work. Electronic epidermal wearables are advanced enough to facilitate physiologic monitoring of heart rate, respiration, core body temperature, body water loss, and estimation of thermal load to identify developing heat stress.
Implantable sensors (i.e., a cardiac pacemaker) can be inserted into the skin via microneedles, microchips, or can be ingested. [9,21-22] These sensors can provide more accurate measurements. The ingestible sensor has the greatest likelihood of moving from research into clinical and workplace applications. For example, as a clinical tool, an ingestible sensor can gather images of the intestines and sample enzymes, metabolites, hormones, and the microbiome. There are limitations including the perception from workers that this is an invasive medical procedure, raising ethical and legal issues.
Acceptance of environmental and physiological sensors by workers depends on how well employers and occupational safety and health professionals partner with workers to introduce fully transparent sensor-technology-based programs. To ensure successful adoption of sensor technologies in the workplace of the future, best practice recommendations include:
(1) making participation in sensor monitoring voluntary and not coercive,
(2) ensuring all sensor data that are used is transparent to the worker,
(3) utilizing only sensors that have been validated by interventional effectiveness studies before being applied in the workplace, and
(4) ensuring that data collection is limited to working hours.
Importantly, all data outputs should conform to the latest secured data transmission governance and stored under robust cybersecurity protections. 
As new sensor technologies advance occupational exposure science there is the potential for improved worker safety and health. As these technologies move from the research laboratory into the workplace, we need to be aware of both the benefits and challenges they present for workers, employers and safety and health practitioners. While sensors may make exposure assessment more convenient and comprehensive, the intrusiveness that accompanies extensive worker monitoring needs to be balanced by a respect for privacy and trust that personal health data remains secure. Additionally, there needs to be a collaborative agreement between sensored workers and their employers that any advanced sensor technology introduced into the workplace directly benefits worker safety and health.
Please share with us your experiences with workplace sensors and your thoughts for their application in the future of work.
John Howard, MD, is the Director of the National Institute for Occupational Safety and Health.
Vladimir Murashov, PhD, is a Senior Scientist in the NIOSH Office of the Director.
Emanuele Cauda, PhD, is a Research Engineer in the NIOSH Pittsburgh Mining Research Division and co-Director for the NIOSH Center for Direct Reading and Sensor Technologies.
John Snawder, PhD, DABT, is a Research Toxicologist in the NIOSH Health Effects Laboratory Division and Co-Director of the NIOSH Center for Direct Reading and Sensor Technologies.
For more information see the Center for Direct Reading and Sensor Technologies website.
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3 comments on “Advanced Sensor Technologies and the Future of Work”
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I have no experience with sensors, except those related to alcohol and some drugs. But what is described is absolutely new and surely with a great future.
Respect for the worker and his privacy must come first, as mentioned, in addition, the employer must have as allies these new mechanisms to detect risks and thus be able to control them more efficiently.
Thank you for reading the blog post and for your comment.
I envision a PM10 sensor network in our stone fabrication shop to monitor our respirable silica controls. For this to get to employees in this type of industry the sensors must be fairly low cost but perform well enough to provide a defensible estimate of respirable dust. I thank Dr. Cauda for helping me get started on this path. NIOSH is really carrying the torch on the occupational side. I wish OSHA could be flexible and innovative by investing in the area of acceptance and practicality so that employers were easier to persuade to move forward towards real-time detection systems.
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